Esprit History

The Giugiaro Esprit shape is an archetypal example of the Folded Paper design
 wonderfully reminisent of that glorious 1970s period of sportscar production




Perhaps the title of this section should be "Giugiaro Esprit History" - developments  of the rounded 80s Stevens designed car, other than the mechanical elements that can help update the original, (see more in the Early Plans section under Planning) are not covered here





The sketches above on the left are Giorgetto Giugiaro's original first renderings of the striking new Esprit form


On the right Giugiaro is pictured somewhat later than when he penned the Esprit, around the time of his Lotus Etna design




As the son and grandson of well known Italian figurative artists, Giorgetto Giugiaro was naturally destined for an artistic future - during his studies at the Turin Art School, he enjoyed drawing caricatures of cars and they were displayed at an end-of-year school show

Dante Giacosa, the Technical Director of  F.I.A.T. happened to see them and immediateIy realised his talent - by 1955 Giorgetto had joined the company's Styling Office



In 1959, at the age of only 21, he was offered the position of manager of the Bertone Stylinq Centre and from here he designed spectacular coachwork for Alfa Romeo, Aston Martin, Ferrari, Jaguar, Maserati and other reputed marques


 

After six highly intense years at Bertone, he moved to Ghia but he was driven to launch his own company, Ital Styling, at the end of 1957

The name was changed to  Italdesign one year later and has since always been one of the leading players in the field of automobile design

Giorgetto Giugiaro's work was acknowledged in 2000, when he was awarded the supreme title of "Car Designer of the Century" by a panel of 120 top motoring journalists worldwide



Colin Chapman had instigated Lotus Project M70, to produce a new car ro bring Lotus into full competition with the likes of Ferrari and Porsche and by 1970 the design team had the basic concept done - the story goes that while Colin was at the 1971 Geneva Motor Show, he approached by Giorgetto Giugiaro and they discussed him working on the styling for the new Lotus


A Lotus Europa chassis was modified to match the dimensions of the new M70 car and it wasshipped it to the Ital Design studio in Turin, where Giugiaro could work on the body design


By 1972 the first protytpe of Project M70, known as "The Silver Car",was ready to be revealed at that Year's Turin Motor Show







Here's Colin Chapman, pictured with Giorgetto Giugiaro and "The Silver Car" outside some flats in Turin (a secret meeting perhaps?)




















Ital Design had been working on the Lotus concept car and the Maserati Boomerang over this period and showed them both, on their stand at the show


The Ital show car, the Silver Car, used aluminum alloy body panels but prouction of the final M70 design at the Lotus factory was to be done with a fiberglass body - in view of this, members of the Lotus design team under the leadership of Oliver Winterbottom, relocated temporarily to Turin to work directly with the Ital Design team, who had little experience with GRP construction techniques



Here is a picture from 1972 of the original clay mock-up of the Esprit from Tony Rudd's book





This appears to be full sized, as is normally the case for a clay model a 1/4 scale model was also constructed and taken to the MIRA wind tunnel for aerodynamic testing








Colin Chapman had suspected that the wedge shape, although low on drag, would produce postive lift at higher wind speeds and this was confirmed at MIRA

Changes were made to negate this and also world wide compliancy changes were also made, one of which was the increase of the windscreen angle from 19 to 24 degrees for USA regulations








Now Colin Chapman needed to add the engineering know-how to turn the "SilverCar" into a production version and the test bed for this was "The Red Car" (shown on the left)



This working prototype, once completed, wore the registration number IDGG 01

 



Chapman and Mike Kimberley, the head of Lotus Chief Engineer, flew to Turin weekly in Colin's Private aircraft and the task of changing the car into a design that could be produced in GRP by the Lotus patented VARI (Vacuum Assisted Resin Injection) technique was tackled - this invloved efftectively splitting Giugiaro's design in half along its length, in order that it could be cast in two halves, which would be joined together along the seam halfway up the sides






Colin Chapman wanted “The Red Car” production prototype ready for him to evaluate by Christmas 1974 - this didn’t quiet happen but the story goes that, when it was ready and road worthy in early in 1975, Tony Rudd surprised Chapman by picking him up at London’s Heathrow Airport in IDGG 01,  when he returned from the Argentine Grand Prix



 






Colin Chapman reportedly got in and drove back to the Lotus factory and although a hub carrier broke, the car was declared a runner and Lotus would plan to reveal it at that year's Paris Motor Show







Lotus had first offered an exciting level of technology to enthusiasts at well below supercar prices with Europa, as the first mid-engined Lotus road car in 1966 - the basic design of the Esprit, with a steel backbone chassis and in-line mid-engined layout, was broadly similar and, as stated, an extended Europa chassis was used for the early design work at Ital

The overall Esprit concept was quite different though and, aimed for the big league, the Esprit was 13ft 9in long and 6ft 1in wide, making it 7in longer and no less than 9in wider than the Europa



The backbone chassis was finalised and the front suspension was based on the Opel Ascona/Vauxhall Cavalier - Steering was rack and pinion, withouy power assistance, which was not used, even on the future S2, S3 and Esprit Turbo designs

Rear suspension was as simple as possible for an independent design, using the "Chapman Strut" of fixed-length driveshafts also being used as upper transverse links, with tapered box-section semi-trailing radius arms and lower transverse links

Dual-circuit Girling brakes, without servo assistance, were used with solid but unventilated front and rear discs - the rear discs mounted inboard





Lotus was by now built its own engines, moving upmarket and away from the old kit car image and the the engine for the new Esprit came from the Lotus development program of its own alloy 4 cylinder unit, the 907

Team Lotus had been used to test the basics of the engibe design, by running the earlier 904 engine in the Type 62 racing car

The 904 used a Vauxhall 2 litre iron cylinder block with a Lotus specified long stroke crank and a Lotus prototype cylinder head, which is naturally the more inlvoved area of design  - this accelerated the process by using the cylinder block from slant four Vauxhall Victor 2.0, which had a "remarkably" similarly sized bore arrangement...

 

 



 

The engine was in a line of planned Lotus competition and road engines:
Type 904: 2-litre iron block race engine

(LV220 Lotus-Vauxhall)
Type 905: 2-litre iron block road engine
(non-production, test only)
Type 906: 2-litre sand-cast alloy block
race engine (LV240)
Type 907: 2-litre die-cast alloy block road engine
Type 908: 4-litre V8 alloy block race engine
Type 909: 4-litre V8 alloy block road engine
Type 910: Die-cast aluminum block
2.2 Turbo road car engine
Type 911: Die-cast aluminum block
2.2 N/A Sunbeam-Talbot engine
Type 912: Die-cast aluminum block
2.2 N/A Lotus road car engine



The hybrid LV220 and LV240 engines names denoted the Lotus/Vauxhall build and rated horsepower - they were tested in a Vauxhall Victor, Vauxhall Viva GT and even a Bedford CF van! The all Lotus alloy 907 used the same 95.25mm bore as the Vauxhall, with a 69.2mm stroke and sunsequent 1973 cc displacement



The 907 marked the arrival of Lotus as an independant engine manufacturer and was very importnat to Colin Chapman

Unfortunately, the almost covert Lotus-Vauxhall program was seized upon by the motoring press and they risked his wrath by refering to the all alloy 907 as a Vauxhall or Lotus-Vauxhall engine!

The 907 was supplied to Jenson Healey as well as to Chrysler/Talbot for the Lotus Sunbeam













The Citroën C35 five speed manual gearbox/transaxle fitted to the Citroën SM and Maserati Merak was selected for the Esprit - production of the SM was actually ceasing but Citroën agreed to continue production to support the Esprit 

Esprit S1

The S1 Esprit entered production in June 1976 and, with a light weight of 1,984 lb, its performance figures were considerable for the day - with the relatively small 1,973 cc  907 slant-mounted four-cylinder, double-overhead-camshaft, aluminium engine with twin Dell'Orto carburetors producing 160bhp at 6200rpm, with maximum torque of 140lb ft at 4900rpm

Wheelbase    2,438 mm (96.0 in)
Length    4,260 mm (167.7 in)
Width    1,861 mm (73.3 in)
Height    1,111 mm (43.7 in)
Kerb weight    900 kg (1,984 lb)


The Esprit S1 was renowned for its green and red tartan interior, as seen in the James Bond’s car













Tony Rudd and Mike Kimberley in an impromptu, or more likley staged photo, looking like they could be ready to discuss the developments needed on the Esprit S1 and the future models

Giugiaro Designed Esprit Models

Esprit - 1976 - 1977
Esprit S2 - 1978 - 1981
Esprit JPS (John Player Special) - 1978 - 1979
Esprit S2.2 - 1980 - 1981
Esprit Essex - 1980
Esprit S3 - 1981 - 1987
Esprit Turbo - 1981-1986
Esprit Turbo HC - 1987


Esprit S2


In 1978 the S2 Esprit was launched with improvents learnt from the S1

The Wolfrace wheels of the S1 were replaced with Lotus designed Speedline alloy wheels and the S1 Fiat X1/9 rear lights were dropped for Rover SD1 variants

Cooling ducts were added to the back of the rear quarter windows and the front spoiler was redesigned by Giugiaro

Changes to the interior included, wider seats and a revised dash/binnacle layout with seperate Smiths gauges replacing the S1 Veglia instrument cluster and different illuminated switches

















Series 2 Esprit bodies being mated to the rolling backbone chassis at the Lotus factory, Hethel














Colin Chapman had already put the black and gold JPS livery of John Player & Sons on his Cessna 414-A Chancellor II private aircraft, which also had the registraion G-PRIX but after Lotus won the 1978 F1 World Championship, a commemorative edition Esprit was announced







Esprit S2 JPS Commemorative Edition

The Lotus Esprit S2 Commemorative Edition Esprits were mechanically identical to the standard Esprit S2 but featured the JPS black & Gold livery, in the form of black gloss paint with Gold side stripes and World Champion decals and gold wheels - a total of 100 of these cars were built
















World Champion Car Constructors badge, with all 7 years as champions listed, were added to the tailgate and an individually numbered plaque on the dashboard, with Colin Chapman's signature





Esprit S2.2



May 1980 saw the introduction of the Esprit S2.2

The engine capacity was increased to 2.2 litres and with it, power was unchanged but torque rose from 140 ft-lbs to 160 ft-lbs

The S2.2 chassis was also galvanised but its design was unchanged 

In a short run Lotus only produced 88 of these models











Surrey based Lotus dealer Bell & Colvill had produced a turbocharged Lotus Esprit, based on the S2 model, as the video on the left shows

Lotus had been working on Project M71, the V8 engined Esprit, but the rising petrol prices from the oil crisis of the 1970s produced the need for a Lotus factory designed turbocharged Esprit





Essex Turbo Esprit




In 1980 a commemorative edition of the Esprit was unveiled at the Royal Albert Hall, at an event hosted by the Essex Overseas Petroleum Corporation, the then main sponsor of Team Lotus in Formula 1

The cars were only available finished in the Essex colours of blue, red and silver and, although the planned prodcution was for 100 commemorative cars, only 34
production Essex Turbo Esprits were produced






The cars were fitted with a new 2.2 litre 910-turbo engine producing 210bhp, with a Garrett AiResearch T3 Turbocharger providing 8 PSI boost, giving 210 bhp and 200 lb ft torque at 4500rpm - the engine also had a dry dump oil system, with a toothed-belt oil pump, driven off the crankshaft and two scavenge pumps

The galvanised chassis and rear suspension were updated, with the "Chapman Strut" being replaced with an additional upper link and plunging driveshafts

The braked were uprated and the car was fitted with new three-piece 15 inch Compomotive wheels






Giorgetto Giugiaro was recalled to designed an aerodynamic body kit for the car, which included a louvered rear tailgate, a larger front air dam, NACA in side skirts and larger bunpers


Red leather was used for the interior and a unique roof mounted Panasonic stereo - the dash binnacle now also had a boost gauge mounted between the speedo and rev counter












Turbo Esprit




















































A key point of the lasting appeal of the Esprit must be the mixture of passenger car engineers and race team personnel who worked on it - this produced a remarkable machine and right from the start it had the vital ingredient of being exciting, both to those within the factory and to the world outside

In the mid-Seventies it was invigorating to see such a fresh, boldly executed, utterly modern sports car

It was very close to Colin Chapman's heart: he was determined to produce it, whatever problems Lotus faced





Click here for more on the Giugiaro Turbo Esprit design and specifications
Click here for production of the 
Giugiaro Turbo Esprit at the Lotus factory